ECA

All posts tagged ECA

Liquid Penetrant Testing – Advantages, Disadvantages & Alternatives

by ircengg on January 5, 2019

Out of all the non-destructive testing techniques, only a few are suited for every type of application. For instance, on most composite materials, electromagnetic testing techniques don’t work, while computed tomography and X-rays are ideal. Likewise, ultrasounds are adaptable, but require appropriate coupling and direct contact with the surface under test, which is not possible in all cases.

What’s Liquid Penetrant Testing? 

Liquid penetrant testing, also known as dye penetrant inspection (DPI) or liquid penetrant inspection (LPI) is one of the most common and affordable solution and one of the oldest, if compared to non-destructive testing challenges. 

The method leverages capillary action, i.e, the ability of a liquid to flow into narrow spaces without help, even in opposition to, external forces such as gravity—to detect surface-breaking defects.

The excess is removed and a developer is applied after applying the penetrant and letting it dwell for a certain period. From surface-breaking defects, the developer draws the penetrant where it’s seeped, revealing their presence.

Advantages of LPI

Liquid penetrant testing has the following advantages:

  • Works on complicated geometric shapes
  • LPI materials are compact
  • Sensitive to small surface interruptions
  • Few material limitations such as—works on non-metallic, metallic, non-magnetic, magnetic, non-conductive and conductive materials
  • Liquid penetrant testing materials are individually very cost-effective
  • Visual, real-world results

Disadvantages of LPI

Liquid penetrant testing has the following disadvantages:

  • Extensive, time-taking pre-cleaning critical—surface contaminants can mask defects
  • Sensitive to surface-breaking defects only
  • Direct connection to the surface under test necessary
  • Works on relatively non-porous surface materials only
  • No depth sizing
  • Multi-process testing procedure
  • Time-taking; post-cleaning also necessary
  • No recordable data handy for progress monitoring
  • User dependent
  • Environmental concerns—may require disposing of chemicals and expensive handling

The biggest disadvantage is that despite lower costs and over time (cheaper materials, less training), Liquid penetrant testing is more than a screening tool; one can measure their length and locate defects, but using this method, it’s impossible to monitor the advancement of defects or determine the severity of its depth. It relegates the method to a pass/fail evaluation, that leads to discarding healthy parts and retaining unhealthy parts—which can both prove expensive.

Hence, in totality, despite the instant captivation of this cost-effective solution, it possesses various downsides that must be looked at before dismissing more progressive and more expensive inspection solutions, whether you contract inspections or perform them on your own.

Alternatives to Liquid Penetrant Testing

Eddy Current Array (ECA)

This offshoot of ECT enhances on the technology using multiplexed arrays of coils that are displayed in rows (instead of one or two coils), allowing to cover a larger area in a single scan pass. Below are the advantages of ECA:

  • Eddy current array probes offer better data than manual raster scans; the larger ECA probes lowers operator dependence
  • Making defect progress monitoring possible, data can be recorded.
  • Wider coverage significantly results in faster scans
  • The simpler ECA scan patterns makes analysis easier, quicker and accurate
  • ECA offers superior detection abilities, and correct defect positioning as the inspection data can be encoded, and—perhaps—sizing.

About IRC Engineering Pvt. Ltd.

IRC is one of the fastest growing Testing and Inspection company in India. We at IRC provide Liquid Penetrant TestingNon-Destructive Testing, Destructive Testing, Advanced NDT, Third Party Inspection, Condenser Testing, Electrical Testing, Residual Life Assessment of Power Plant, O&M Services, Fitness For Service, Civil Testing and Training services.

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ircenggLiquid Penetrant Testing – Advantages, Disadvantages & Alternatives

Eddy Current Array (ECA) Theory, Working and Benefits

by ircengg on September 8, 2018

Eddy current array (ECA) is a form of non-destructive testing technology which is capable of driving various eddy current coils placed next to each other in a probe assembly. Each coil generates a signal, the strength of which depends on the amplitude and the phase of the object the probe is placed over.
The generated signal can be measured and the date can thus be recorded. Through ECA inspections, most of traditional eddy current flaw detection methods can be re-created. Additionally, ECA technology comes with excellent advantages, saving time and boosting enhanced inspection capabilities.

How it Works

ECA is a sequence of single elements arranged in a row, which enables users to cover a vast area in a single pass than conventional, single-coil probes. However, this could result to substandard results. So, ECA probes use multiplexing.
Multiplexing requires activating and deactivating coils in particular sequences supporting the width of the probe. Additionally, Multiplexing minimizes the intrusion between coils in close proximity and magnifies the resolution of the probe.
When using ECT pencil probes, ECA probes eliminate the raster scanning necessary, leaving a powerful impact on inspection speeds.

Benefits

ECA provides a number of benefits, making inspection simpler for hard-to-reach areas. It is a major improvement over single-element ECT because of the following reasons:

  • It helps in quicker inspections
  • Is less operator dependent
  • Scans a wider coverage while maintaining a high resolution 
  • It possesses better detection capabilities
  • Has simpler analysis because of easy scan patterns
  • Provides enhanced sizing and positioning because of encoded data

About IRC Engineering Pvt. Ltd.

IRC is one of the fastest growing Testing and Inspection company in India. We at IRC provide Non-Destructive Testing, Destructive Testing, Advanced NDT, Third Party Inspection, Condenser Testing, Electrical Testing, Residual Life Assessment of Power Plant, O&M Services, Fitness For Service, Civil Testing and Training services.

read more
ircenggEddy Current Array (ECA) Theory, Working and Benefits