Corrosion Mapping to Prevent Downtime & Extend Asset Life
What Is Corrosion Mapping?
Precision Corrosion Mapping for Critical Assets
Detect Wall Thickness Loss Before It Becomes a Failure.
From pipelines and storage tanks to pressure vessels and boilers, corrosion can silently reduce asset strength and increase the risk of leaks, failures, and costly shutdowns. Our corrosion mapping services scan large surface areas, detect wall thinning, and provide a clear visual map of corrosion - helping you act before a small defect becomes a major problem.
Corrosion mapping is a non-destructive inspection technique used to measure wall thickness and identify material loss caused by corrosion. Instead of relying only on manual thickness checks, advanced mapping technology scans larger areas to identify even minor degradation.
Our corrosion mapping helps you:
- Understand corrosion patterns
- Detect wall thinning early
- Identify critical defect areas
- Plan targeted repairs
- Extend asset life
Why Corrosion Mapping?
Why Corrosion Mapping Matters
Early Detection
Identify wall thinning and corrosion before it becomes critical.
Targeted Maintenance
Focus repairs on areas that actually need attention.
Lower Costs
Reduce emergency repairs, downtime, and unnecessary shutdowns.
Compliance
Get clear inspection data and reports to support safety and regulatory requirements.
How It Works
Our Corrosion Mapping Process
We follow a structured inspection process to deliver accurate, repeatable, and actionable results.
Consultation
We understand your asset, corrosion risks, access conditions, and inspection requirements.
Scanning Setup
We select the right UT or robotic scanning method based on the asset and surface.
Data Collection
Wall thickness readings are collected across the inspection area to build a complete corrosion map.
Analysis & Mapping
Inspection data is processed using advanced software to generate C-scan images, thickness maps, and corrosion hotspots.
Action Report
You receive a clear report with findings, risk levels, repair recommendations, and suggested retest timelines.
Our Corrosion Mapping Services
Manual & Automated Corrosion Mapping
We offer inspection solutions based on your asset, surface area, accessibility, and inspection requirements.
01 - Manual Corrosion Mapping
Portable Phased Array Ultrasonic tools are used to collect high-density wall thickness readings. Ideal for spot checks and smaller areas.
02 - Automated Corrosion Mapping
Crawler-based UT scanners and robotic systems cover large surfaces quickly, delivering high-resolution inspection data.
03 - 3D Corrosion Mapping
Inspection data can be converted into clear 3D visual maps, helping teams understand wall loss and corrosion patterns more easily.
Every inspection provides detailed thickness data, visual maps, and defect tracking using advanced corrosion analysis software.
What We Inspect
Applications of Corrosion Mapping
Our corrosion mapping solutions can be used across a wide range of critical assets:
Pressure Vessels
Detect wall thinning and corrosion in critical pressure equipment.
Storage Tanks
Inspect tank floors, walls, and other vulnerable areas.
Heat Exchangers & Boilers
Identify material loss before it impacts equipment performance.
Pipelines
Inspect aboveground and accessible pipeline surfaces for corrosion.
Structural Steel
Monitor corrosion in structures exposed to harsh operating environments.
Industries We Support: Oil & Gas | Petrochemicals | Power | Water Treatment | Chemical | Manufacturing
Our Technology
Advanced Corrosion Mapping System
Our inspection systems combine advanced ultrasonic technology, robotic scanning, and corrosion analysis software to deliver faster and more detailed inspections.
High-Density UT Scanning
Accurate wall thickness measurements across large areas.
Robotic & Crawler Systems
Designed for faster inspection of large or difficult-to-access surfaces.
Advanced Mapping Software
Convert inspection data into easy-to-understand visual maps.
3D Visualization
Get a clearer view of wall loss, corrosion patterns, and affected areas.
Why IRC?
Why IRC Engineering Services?
25+ Years Experience
Proven expertise in NDT and inspection.
Certified Experts
Skilled engineers with real plant experience.
Advanced Technology
Modern UT tools, robotics & software.
Industry Experience
Experience across critical industries.
Flexible Services
Solutions designed around your asset.
We don’t just detect corrosion. We help you understand it, plan for it, and act on it.
Client Testimonials
What Our Clients Say
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