High-Accuracy Weld Inspection & Flaw Sizing

What Is It

Precision Weld Inspection Using TOFD

Detect, Locate, and Precisely Size Internal Weld Flaws.

Time of Flight Diffraction (TOFD) is an advanced ultrasonic technique that detects defects by analyzing diffracted ultrasonic signals from the edges of a flaw.

It provides accurate depth measurements and detailed digital inspection data - ideal for pipeline welds, pressure vessels, boiler components, and critical fabrication.

TOFD is ideal for:

  • Pipeline welds
  • Pressure vessels
  • Boiler components
  • Structural welds
  • Critical fabrication

Why TOFD

Why Choose TOFD?

High Sensitivity

Detect planar defects such as cracks and lack of fusion.

Accurate Sizing

Measure defect depth and dimensions precisely.

No Radiation

A safer alternative to radiography in many inspection environments.

Fast Results

Digital imaging enables quick analysis and reporting.

How It Works

Our TOFD Inspection Method

01

Inspection Planning

Review component geometry, weld configuration, and inspection requirements.

02

Probe Setup

Position and calibrate the TOFD probes.

03

Ultrasonic Scanning

Capture diffraction signals from potential defect edges.

04

Data Analysis

Interpret signals and determine defect location and size.

05

Digital Reporting

Provide inspection images, measurements, and recommendations.

 

Our Services

Our TOFD Inspection Services

Weld Flaw Detection

Identify cracks, lack of fusion, slag, and other internal discontinuities.

Pipeline Weld Inspection

Inspect seam and girth welds in critical pipeline systems.

Pressure Component Inspection

Assess boilers, vessels, headers, and other pressure parts.

Integrated NDT

Combine TOFD with PAUT or conventional UT for broader coverage.

Also supports shutdown inspections and life-assessment programs.

Applications

Applications of TOFD Testing

01

Pipeline & Header Welds

Inspect critical welded sections across pipelines and boiler headers.

02

Pressure Vessels

Assess weld integrity in vessels and pressure-containing equipment.

03

Storage Tanks

Inspect welded joints across tank fabrication.

04

Heavy Fabrication

Weld inspection for large fabricated structures and components.

05

Power Plant & Oil & Gas Equipment

Inspect welds across power generation and oil & gas assets.

Why IRC

Why IRC Engineering Services?

25+ Years in Advanced NDT

Proven experience in critical inspection applications.

Certified Experts

ASNT Level II/III professionals trained in advanced ultrasonic techniques.

Code-Compliant Testing

Inspection performed in accordance with applicable industry standards.

Pan-India Reach

Field inspection support across India.

Clear Reporting

Detailed flaw sizing, digital records, and actionable recommendations.

Client Testimonials

What Our Clients Say

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