In-Situ Hardness Testing Services

What Is It

Test Metal Hardness Where the Component Stands

A pipeline, pressure vessel, or large forging cannot always be taken to a laboratory. Cutting out a sample may also be impractical when the component is already installed or in service.

IRC Engineering brings hardness testing to the equipment using the portable Ultrasonic Contact Impedance (UCI) method. A probe makes a small indentation in the prepared surface and measures a change in ultrasonic frequency to determine hardness. This gives inspection teams readings on site without removing a sample.

Our in-situ hardness testing covers:

  • Piping
  • Pressure vessels
  • Welds and heat-affected zones
  • Large forgings
  • Structural steel

Why UCI

Why Choose In-Situ Hardness Testing?

Portable UCI testing helps verify material and weld hardness directly on components that are difficult to move or sample.

No Sample Removal

Test installed or large components in place, with only a small indentation left at each test point.

Fast On-Site Readings

Check welds, heat-affected zones, and base metal without waiting for laboratory sample testing.

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